Product Description

 
Flexible aluminum modular system
Flexible chain conveyor is a light conveying system, with aluminum frame, thermoplastic  conveyor chain. For the standard modular design, this type of system with features of :flexible, light, simple installation,stability,compact,quiet, without pollution, could be used in the field of high automatic , sanitary requirements, impact factory.

Product specifications:
1 width: 63mm 83mm 103mm 130mm 140mm 175mm 44mm
2 maximum transmission length of a single drive head: 25 m
3 working temperature: -20 ~ 60
4 maximum transmission speed: 50 m / min
5 material bar distance: 25.4mm/33.5mm/38.1mm
6 minimum turning radius: 150mm
Advantages:
1 clean: the whole conveyor line is made of white high capacity engineering plastic chain, and  aluminum which surface  anodic oxidated.  The chain plate is white, the equipment is running without lubrication, and without periodic maintenance, will not be corroded, composite GMP specification
2 quiet: the device running voice is less than 30Db
. Smart: by the arbitrary disassembly and assembly, transport system with elastic, with different radius of vertical and horizontal curve can be made arbitrarily in the 3D space transportation products, and can adjust anytime according to the production status of your
4 simple: the entire line is not required to install with special tools, simply by the use of manual tools can be completed by a single basic disassembly
5 stability: stable performance can be guaranteed by the delivery of product does not occur in the process of conveying and fall over
 

China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:

Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry

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Material: Plastic
Structure: Top Chain
Surface Treatment: Molded
Chain Size: 83
Feature: Oil Resistant, Heat Resistant
Transport Package: Pallets/Wooden Box
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat top chain

What are the safety considerations when working with flat top chains?

When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:

  • Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
  • Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
  • Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
  • Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
  • Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
  • Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
  • Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
  • Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
  • Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
  • Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.

By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.

flat top chain

Can flat top chains be used in automotive painting and finishing processes?

Yes, flat top chains can be used in automotive painting and finishing processes. Here’s a more detailed explanation:

  • Smooth Surface: Flat top chains have a smooth and flat surface that ensures minimal contact with the painted or finished automotive parts. This reduces the risk of marring or damaging the surface during the conveying or finishing process.
  • Product Stability: The flat top design provides excellent stability to automotive parts during transportation through the painting and finishing lines. This stability prevents parts from shifting or moving, ensuring precise and consistent application of paint and coatings.
  • Hygienic Design: Flat top chains can be designed with a hygienic structure, reducing the risk of particle generation and contamination during the painting and finishing processes. This is especially important for automotive parts that require a high-quality finish.
  • Chemical Resistance: Automotive painting and finishing processes often involve the use of chemicals, solvents, and cleaning agents. Flat top chains made from chemical-resistant materials can withstand exposure to these substances without deteriorating or degrading.
  • Customization: Flat top chains can be customized with specific attachments and accessories to accommodate the unique needs of automotive painting and finishing lines. Attachments can hold parts securely and facilitate precise positioning during the process.
  • Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications, allowing for controlled pauses and precise positioning of automotive parts during the painting and finishing processes.
  • High-Speed Applications: Automotive production lines often require high-speed operation to meet production targets. Flat top chains can handle high-speed applications without compromising product stability or finish quality.
  • Noise Reduction: Flat top chains with low-friction materials and precise articulation produce minimal noise during operation, creating a quieter and more comfortable working environment in the automotive painting and finishing facilities.

Overall, flat top chains offer several advantages for automotive painting and finishing processes, including product stability, smooth conveying, and chemical resistance. Their ability to maintain product integrity and finish quality makes them a suitable choice for conveying automotive parts through these critical manufacturing stages.

flat top chain

Can flat top chains be used in inclined or decline conveyor systems?

Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:

  • Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
  • Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
  • Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
  • Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
  • Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
  • Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.

Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.

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editor by CX 2024-01-08